NuclearThe Spool Welding Robot for the Nuclear Industry
The nuclear industry demands the highest levels of safety, precision, and compliance with stringent regulations. Welding processes in this sector are subject to rigorous selection and monitoring standards, ensuring that every weld meets strict safety and quality requirements. The materials used, such as various types of stainless steel, chrome, and nickel alloys, are chosen for their durability and performance in extreme environments. These requirements apply to both commercial and military nuclear projects across North America and globally.
The SWR-TIPTIG offers a transformative approach to pipe welding in the nuclear industry. This advanced system ensures improved weld quality, traceability, and compliance with the strictest safety and quality standards.
Suggested Solution
SWR-TIPTIG with a minimum of three positioners
Welding Process
GTAW (TIG)
Pipe Materials
Carbon steel (P1), Cr-Mo Steel (P4), Stainless steel (P8), 2-4 Nickel Steels (P9A, B, C), Duplex and Super Duplex (P10H), Titanium (P51, P52, P53)
Industry Codes
ASME B31.1, 3, 4, BPVC Sec III, ISO 15649, AS4041
Quality and Precision
SWR-TIPTIG provides consistent high-quality welds, achieving less than 1% repair rates. This level of precision is crucial in the nuclear industry, where any deviation from the highest standards can have significant safety implications. The low heat input of the TIP TIG process minimizes distortion, maintaining the integrity of complex alloys such as stainless steel, chrome, and nickel used in nuclear applications.
Real-Time Monitoring and Traceability
The SWR-TIPTIG’s advanced technology includes real-time weld monitoring and comprehensive production reports. These features support the nuclear sector’s need for traceability and consistent adherence to rigorous protocols. With real-time monitoring, operators can ensure each weld meets the exact specifications required, and the detailed production reports provide a verifiable record of compliance with nuclear codes and standards.
Productivity Gains
SWR-TIPTIG not only meets the quality and safety standards of the nuclear industry but also enhances productivity. The system offers higher deposition rates, reaching up to 4 lbs/hour, and provides up to a 300% increase in travel speeds compared to conventional TIG systems. These improvements enable faster project completion while maintaining the highest levels of quality and safety.
