NOVAI

NovAI™ Control

Stay in Control of Every Weld
NOVAI™ Control

Bring Human expertise Back Into Robotic Welding - in Real Time

Welding process automation is tricky. Robots are fast, but they can’t improvise.

Welding engineers know the challenges all too well: fit-up variation, joint distortion, tacks in the way, all things that standard robot programs can’t handle on their own.

NovAI™ Control is built to solve that, and it’s built for harsh welding conditions. It gives operators the ability to adjust weld parameters and robot motion live, during the weld, using real-time visual feedback. It’s like putting a skilled welder’s hands and eyes inside the robot cell, without stopping production.

No perfect parts needed. No costly fixturing. No stopping the robot to fix the program. Just better welds, the first time.

NOVAI Control

Benefits

Take Control of the Weld
Operators can adjust weld paths and process parameters in real-time, eliminating the risk of defects due to fit-up variations.
Bridge the Skilled Welder Gap
Combat labor shortages with a user-friendly control system that reduces reliance on experienced programmers.
Reduce Costs & Rework
Say goodbye to overwelding, pre-scanning, and touch-ups while maintaining top-tier weld quality.
Accelerate Production
Boost robot utilization and speed up manufacturing time with a system that works seamlessly with your workflow.
Total Quality Management
The NovSync™ Dashboard enables total quality management for your manufacturing process.
NovAI Control

Key Features

Human Driven Remote Adaptive Welding
  • Industrial grade wireless pendant enables the operator to have full control of the motion and process parameters to respond to any fit up and distortions while welding.
  • Fine-tune weld settings during operation without requiring calibration, ensuring optimal weld quality in changing conditions.
  • Accommodates greater variation in part dimensions and positioning, reducing the need for precise and expensive components.
  • Reduces the complexity and cost of fixturing setups, enabling faster changeovers and lower overall tooling expenses.
Visual Adaptation for Tack, Seams, & Fit Up Variations
  • State-of-the-art machine vision allows for easy adaptation to variations during the welding process by providing a clear image of the weld pool and joint.
  • The need to stop over tacks and grind is eliminated with Tack Fusion technology, which ensures proper fusion of tacks with a flick of a button.
  • Tele welding increases safety by allowing operators to perform welding tasks remotely, minimizing their exposure to hazardous environments, including extreme heat, fumes, and high-risk areas.
NovSync™ Dashboard

The NovSync Dashboard offers a comprehensive suite of features designed to optimize welding operations and offer total quality management including:

  • Centralized Weld Data Management: Securely store and access all weld data and videos in a single location, enabling efficient tracking and tracing throughout the manufacturing process.
  • Remote Monitoring and Insights: Gain real-time visibility into welding activities from any location, allowing for proactive decision-making and process optimization.
  • Traceability and Time Boxing:Precisely track weld data and manufacturing timelines, ensuring complete traceability and accountability for each weld and component.
  • Data-Driven Optimization: Analyze historical and real-time weld data to identify trends, fine-tune parameters, and continuously improve welding performance for future production runs.
  • Quality Assurance and Compliance: Maintain detailed quality records to support compliance efforts and provide evidence in case of warranty claims or disputes.
  • Targeted Containment: Isolate and address quality issues with precision, limiting containment efforts to only the affected parts and minimizing disruptions to production.
  • Root Cause Analysis: Leverage advanced analytics and diagnostic tools to identify the root causes of welding defects or failures, enabling targeted corrective actions and preventing recurrence.
Software Updates

Subscriptions come equipped with upgrades to the current software features bundled with the system.

Remote Monitoring and Support

The subscription provides monitoring of the system's health status and offers remote support for any unexpected system issues.

Autonomy-Ready Upgrade

The system, utilizing the same hardware backbone, is capable of being upgraded with AI models for autonomous operation with an additional Autonomy subscription when released.

Robot Agnostic Scalable Solution

The system integrates with a wide range of robots including UR, Yaskawa, ABB, Fanuc and more.

*NovAI™ is offered through a subscription plan, and its features are accessible with a valid and active license.

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